CADWorx, CAESAR II & PV Elite: Insider Blog

In The News: Hydrocarbon Engineering Article on CAESAR II Success

The December 2017 issue of Hydrocarbon Engineering features the article "The Bigger Picture." Michael Smith and Jana Miller from Hexagon PPM share the benefits of using 3D modeling and analysis software in downstream plant applications.

The article features a CAESAR II success story of Rishabh Engineering performing stress analysis on a vacuum heater, large crude heater and splitter boiler for a refinery in Billings, Montana, USA. Rishabh was appointed to perform piping stress analysis for eight heaters of various units. The project involved a total of 2,800 man-hours. The scope was to provide pipe stress analysis of all stress-critical lines connected to the following heaters:

• Vacuum heater
• Large crude heater
• Splitter boiler
• Propane regeneration unit
• Ethane regeneration heater
• FCCU superheater

A variety of deliverables were produced, including:

• Piping stress reports
• Assumptions, considerations and suggestions reports
• Simplified report for support design (induced forces, moments and displacements at support locations in a simplified manner)
• Isometric support markup

Rishabh Engineering won the 2017 CAESAR II Drivers of Success Award for this project. Apply now for the 2018 Drivers of Success Awards.

Read the full article.

STI Engineering Uses CADWorx to Design Waste-to-Energy Plant

STI Engineering performed the multidisciplinary design for a waste-to-energy plant in Portugal. The renewable energy plant processes 40,000 tons of municipal solid waste per year, generating power for 20,000 residents. The new facility produces 24 million KWh per year of electricity from the 10 structures and 30 equipment and 300 piping lines.

CADWorx Plant Professional was selected as the primary 3D platform due to its ease of use and efficiency. The first step in project execution involved creating a 3D model of the plant. The complete model was created and completed in just four months. The second step, to avoid rework in the field, was the CADWorx interference check between all disciplines included in the multidisciplinary design.

Finally, utilizing Isogen and OrthoGen, STI Engineering generated accurate isometrics and layouts automatically from the model, saving considerable man hours during this critical step in the project execution.

Next, a database linked to CADWorx Plant Professional, containing all components present in the model and all of the client’s purchase order codes, was created so that bills of materials could be reported and submitted for procurement.

Read the case study.

Happy Holiday Season from CADWorx & Analysis Solutions EMIA!

by Peter van der Weijde
Vice President CADWorx & Analysis Solutions Europe and Africa

As another busy year draws to a close, we thank all our customers, partners and people for their outstanding contributions to our business, industry and the communities in which we operate. We look forward to further developing our ongoing relationships and growth in 2018!

It’s a good time to reflect on the past year and see the progress we have made together. From the releases of 2018 versions of CADWorx Plant, CADWorx Structure, CAESAR II^® and TANK^™ to the acquisition of DST Computer Services S.A and integration with BricsCAD^®, we at CADWorx & Analysis Solutions have continued to work with the local users to find faster, better, and more productive ways of designing and engineering.

We have also published some new captivating customer stories throughout the year – you can visit our website to learn more about how the likes of PPV Engineering, NEWES, and LR Marine have improved efficiency and accuracy with the help of our solutions. Our new videos on Brownfield Project Execution and running CADWorx on BricsCAD also feature real life project examples.

With this, we at CADWorx & Analysis Solutions EMIA are wishing you an enjoyable upcoming holiday season and a splendid start to the New Year!

Air Liquide E&C Expedites Oleochemical Project with PV Elite

Air Liquide E&C was selected for the Godrej II project in Valia, Gujarat, India, involving two oleochemical production facilities. The project includes the fatty acid fractionation and distillation plant (Unit 105) with a capacity of 120 tons per day (TPD) and the glycerin distillation and bleaching plant (Unit 104) with a capacity of 35 TPD.

The Godrej II project posed significant challenges for the firm’s engineers, including a tight commissioning deadline of 12 to 14 months for the design and delivery of more than 58 pieces of complex equipment.

“This was also the first time our team had designed heat exchangers,” explained Arvind Raina, assistant lead for the New Delhi team at Air Liquide E&C.

To address the project challenges, Air Liquide E&C chose PV Elite because it incorporates the necessary design codes and has the automation tools needed to ensure optimum design in minimum time.

“With PV Elite, we saved a lot of man-hours and eliminated errors, avoiding costly rework,” Raina added, “and it would have been impossible to meet the tight design schedule and commissioning deadline without PV Elite.”

AWARD-WINNING PROJECT
Air Liquide E&C received the 2016 PV Elite Drivers of Success Runner-Up Award for its use of the software. The annual Drivers of Success competition recognizes innovative applications of CADWorx & Analysis Solutions products, impressive project results, and significant benefits from collaboration among disciplines and the integration of the products.

Read the case study.

PRODUCT INDEX:

• PV Elite

INDUSTRIES SERVED:

• Chemical

CADWorx & Analysis EMIA November Newsletter

By Peter van der Weijde
Vice President CADWorx & Analysis Solutions Europe and Africa

October was a busy month for us at CADWorx & Analysis EMIA – we’ve wrapped up our HxGN LOCAL CAUx events in Madrid and Leiden, visited the Bricsys conference in Paris and prepared for the new CADWorx 2018 release.

50+ attendees joined the HxGN LOCAL CAUx events to learn about the latest software developments and technical updates. You can read some post-event thoughts from PPV Engineering and EcoPhos here.

The Bricsys event, held in Louvre, Paris, brought us together with other CAD, BIM and mechanical design experts to discuss the latest news and network. We were also happy to announce a new video on CADWorx on BricsCAD during the conference.

In addition, next to the latest software release, we’re also proud to publish a new video on how CADWorx is being used in Brownfield Project Execution. The video focuses on how intelligent plant design software can help EPC’s and Owner Operators to be more efficient in revamps, extensions, debottlenecking, turn-arounds, even during the smallest maintenance related projects. It will also showcase how CADWorx helps you to differentiate yourself from competition during this time when more companies are chasing fewer projects.

Watch the video here and see how CADWorx Plant Professional can help you to match the dynamics of brownfield projects!

Excel in brownfield project execution – watch our new video!

Today, many companies face unprecedented challenges from low commodity prices and fierce competition. We can see how more and more projects are either being canceled or postponed while more companies are chasing fewer projects. You can read more about brownfield project challenges below, or watch our new video!

Making the most of existing assets

As most of us will know, one of the key ideas of economic theory is that businesses will focus on improving efficiency to maintain profits and gain a competitive advantage during a downturn. Although the global oil price is showing some signs of recovery, we are still a long way from seeing new build projects being budgeted, as most owner-operators are still focusing on making the most of their existing assets.

Besides oil and gas companies, pharmaceutical, chemical producers, and other plant operators are all under pressure from multiple directions: in addition to the fluctuating oil price, increasing regulations, shrinking margins, and the ever-increasing need for heightened efficiency are also influencing the daily operations.

As one of the ways to answer to competition and improve margins, we can see that owner-operators are currently looking for ways to extend the lifecycle of their existing facilities and get the most value from these facilities while they are operational. There are many benefits when compared to building new facilities: no new capital investment is needed, the entire existing infrastructure is already in place, and plant personnel is already trained.

For these brownfield projects, a toolset is needed that matches the dynamics and finances of these faster paced, lower budget projects. And what does this toolset look like? Watch our new CADWorx video Excel in Brownfield Project Execution to find out!

Real-life project examples

Curious to learn how others have excelled in brownfield project execution with the help of CADWorx Solutions? You can read how Mercury Engineering designed a new process plant with product pipelines that connected into an existing facility or how Numikon improved brownfield operational safety with the help of CADWorx and laser scanning.

Join the CADWorx & Analysis Solutions team at the Hexagon PPM Discovery Tour in Aberdeen.

Discover the next generation of design tools by joining us at the next Hexagon PPM Discovery Tour in Aberdeen. The CADWorx & Analysis Solutions team will be part of this event featuring our range of solutions with presentations dedicated to:

• CADWorx Plant
• CADWorx Structural
• Engineering & Analysis tools

JOIN NOW and increase your productivity by learning how you can work more efficiently, intelligently and complete your projects sooner with higher quality!

When 
December 6, 2017

Where
Hilton Hotel Aberdeen
Treetops 161 Springfield Rd
Aberdeen AB15 7AQ
UK

Agenda
Download here

Register now for your chance to learn about Hexagon PPM's new solutions, meet the experts and network with your peers!

Networking & Keeping Up-to-Date with the Latest Technology at HxGN CAUx EMIA

Featuring Dario Pibiri, EcoPhos Industrial Services

And Willem Bazum, PPV Engineering

This year’s HxGN LOCAL CAUx visited Madrid and Leiden in October 2017. Users, as well as CADWorx & Analysis’ Application Engineers and Technical Team all gathered to network, discuss, and share knowledge. 

Our industry experts travelled from across the world to present on Process Engineering & Plant Design, Pipe Stress Analysis & Design and Vessel Analysis & Design, with special tips and tricks sessions on both CADWorx Plant and CAESAR II. These informative sessions featured the innovative technology updates, tips and tricks, real-life project examples and Q&A’s helping the users make the most of the software.

Insider Blog had the opportunity to speak to Willem Bazuin, the Owner of PPV Engineering, and Dario Pibiri, the Piping and Mechanical Engineer and a CADWorx administrator for EcoPhos Industrial Services. 

“It was a successful day for networking” said Willem, Dario on the other hand attended “to refresh his mind with the new software enhancements and for training purposes”. 

Dario’s and Willem’s favorite sessions of the day were Optimizing BricsCAD to create CADWorx P&IDs Models & Deliverables lead by Paul Martin and Massimiliano Vaccari and 40 CADWorx Plant Tips & Tricks delivered by Matthew Sims. 

When asked whether they would attend another HxGN LOCAL CAUx, both said yes. Mr Pibiri suggested to make the event a yearly occurrence to keep up to date with new software updates. Mr Bazuin also added that the “key reason to attend is to advance your knowledge about the software as you are given a lot of useful information”.

You can find pictures from CAUx Leiden and CAUx Madrid on the official website. For more information about upcoming CADWorx & Analysis events, you can visit our event page.

Watch the Video: Why Choose CADWorx Plant?

A complete solution for the next generation of plant design and automation, CADWorx Plant 2018 includes the most complete DWG file-based range of tools for effective plant design and offers unparalleled flexibility and collaboration, including the option to run on the AutoCAD or BricsCAD platform. 

Discover how CADWorx advanced range of tools continue to expand and provide thousands of corporations the ability to create intelligent 3D plant models.

Proplant Redesigns Extruder Valve Stand in Record Time with CADWorx and CAESAR II

Proplant is a multi-service engineering company focusing on chemical, pharmaceutical, power, and mechanical industries. Together with a local partner, Gasinex Projekt Ltd., Proplant was contracted to redesign and re-construct the valve stand (heating and distribution system) of an existing extruder unit located in a petrochemical (plastic molding) facility.

The main project goal was to design the steam distribution and cooling water system. The system had to be improved so that the plant operator could quickly identify and control particular valves used to regulate the temperature of the various zones inside the extruder.

Proplant needed 100 percent accurate materials information for all new components to be included in the design and to be constructed and installed in the facility eventually. Four piping classes containing more than 3,000 components were quickly developed for the project using CADWorx Specification Editor.

Once specifications were available, a 3D model was created using CADWorx Plant Professional. Proplant redesigned all the pipelines to include new valves, existing relief valves, and condensate drain points, and in addition, all steel constructions and supports.

“CADWorx Plant Professional and CAESAR II are exactly what a company needs to improve project execution," said Vladimir Cebo, owner and project manager at Proplant. "The bi-directional links between the software enable easy sharing of data between different disciplines – we’ve improved efficiency by 100 percent since implementing CADWorx and CAESAR II.”

Read the case study.

Read a Q&A with Vladimir Cebo.

PRODUCT INDEX:

• CADWorx Plant Professional
• CAESAR II
• Isogen
• OrthoGen

INDUSTRIES SERVED:

• Petrochemical

A gathering for CAD, BIM and mechanical design experts from around the world.

Discover Bricsys' view of the future, while networking with peers from around the globe. Hexagon PPM CADWorx^® & Analysis Solutions will be sponsoring the Bricsys Conference taking place in Paris on October 25th, 2017.

The conference will showcase the future of CAD: the Cloud, AI, Building Information Modeling and more. So don't miss this great opportunity to visit our stand, and learn more about how CADWorx Plant Design Suite integrates with BricsCAD^® as well as how Cloud, Artificial Intelligence, and BIM will shape the future of project execution. If you are interested, contact us for a chance for a free entrance!

Another high point of the event will be the CADWorx & BricsCAD session presented by Peter van der Weijde - Vice President CADWorx and Analysis Solutions Europe & Africa.

Join the next Discovery Tour to find out how to increase productivity with the CADWorx & Analysis Solutions.

This free event will take place in Sardinia on November 15^th and feature how the CADWorx^® & Analysis Solutions (CADWorx, NOW available on AutoCAD^® or BricsCAD^® platforms; CAESAR II^®; PV Elite^®; Visual Vessel Design; TANK™ and GT STRUDL^®) can help engineers and technicians increase precision, efficiency, and speed in piping design, worldwide.

Don't miss this great opportunity to learn more about our solutions while networking with experts and peers, register NOW!

Have a look at the Discovery Tour - Sardinia Agenda to learn more about all the planned sessions.

 

The Future of CAD

By Peter van der Weijde
Vice President CADWorx & Analysis Solutions Europe and Africa

The best way to predict future is to create it (Abraham Lincoln)

It can be challenging having to forecast, analyze and deduce what the future brings. As Mr. Lincoln states, sometimes it can be more efficient to skip the predictions and start creating the future you want to see. For us at CADWorx & Analysis this has meant getting started with smaller changes – listening to the feedback from the field and using this insight to make our software solutions more usable while providing users with greater flexibility.

One of the key ways to bring more flexibility to our users, earlier this year we have launched CADWorx also on the BricsCAD^® platform. To further strengthen this cooperation, we will be attending the Bricsys Conference in Paris, France on 25^th of October. The conference will bring together CAD, BIM and mechanical design professionals to explore the future of CAD – by attending you can learn how Cloud, Artificial Intelligence and BIM will shape the future of project execution. If you are interested, contact us for a chance for a free entrance!

Our HxGN LOCAL CAUx EMIA will also be visiting Madrid and Leiden on October 17 & 19. This event series enables attendees to expand their technical knowledge by learning from both our industry experts and peers – register here to secure your spot.

Furthermore, we have some new customer success stories to share with you: you can read how LR Marine routed and installed a piping connection for a VOC recovery system in a record time, or how they supplied a double-wall LNG pipe system for a major LNG company.

Looking forward to seeing you in Madrid, Leiden, or Paris later this month!

Enthusiasm and Good Conversations at the HxGN LOCAL CAUx EMIA

with Duncan McElrue, Senior Support Engineering CADWorx^® & Analysis

Insider Blog had a chat with Duncan McElrue, Senior Support Engineer for Analysis Solutions to discuss the upcoming HxGN LOCAL CAUx EMIA and get some sneak peeks about the PV Elite track.

You will be presenting on PV ELITE at the upcoming HxGN LOCAL CAUx EMIA – could you tell us a little bit about what you are going to present + why visitors should definitely attend the PV Elite track?
DM: I’m going to present two sessions in the PV Elite track; an opening session on the use of safe stresses in pressure vessel design, then a session on the design of a fixed heat exchanger. Sometimes, even an experienced mechanical engineer may have put it to the back of his or her mind the basis on which pressure vessel design is done. The engineer’s primary concern is safety and taking all the precautions necessary to prevent failure. We will explore appropriate margins of safety that are built into Vessel Design Codes and, why, for instance, ASME Section VIII, Division 1, is so safe. We will review stress basics and their application to pressure vessel design. For the heat exchanger session, we will demonstrate building this type of pressure vessel, involving heat exchange, or transfer, between two fluids that are separated by a solid, and take delegates through the input choices available during a build. PV Elite only requires a limited number of components of the main pressure vessel, or pressure envelope, to be modeled so that the Tube, or Channel, and the Shell sides can be specified. We don’t actually have to model all the main vessel elements or components in order to get the analysis of the heat exchanger parts that we might be most interested in.

As Senior Support Engineer with years of experience working with PV Elite, what are your favorite features of the software? What makes PV Elite so unique?
DM: Naturally, application designers want their software to stand out from the crowd. PV Elite does this by offering a minimum input type interface backed up by good help and documentation. PV Elite has consistent, concise, well laid out tabbed input windows or dialogs to allow users to enter relevant data for components so that appropriate analysis can be undertaken. The 3D and 2D graphics show a clear model of the vessel as it is built. An individual component analysis is also available separately. Once users have used it once or twice, they quickly get used to it and often remark on how quick it is to get an initial analysis done, for example, to determine the component wall thickness required for particular operating conditions.

Are there any upcoming updates to PV Elite? Any interesting news in the near future?
DM: There are always Vessel Design Code updates with ASME Division 1 on a 2-year cycle. ASME has removed Appendix 1-9 and 1-10 from Division 1 (we must keep them for users that will need them for re-rating in the future). Division 2 will introduce Class 1 vessels. A new database with allowables based on a 3:1 tensile factor will be introduced. Class 2 vessels are traditional Division 2 vessels. ASME ‘UHX’ and Division 2 Calculations for Fixed type heat exchangers that have Eccentric or Concentric cones on the shell side will be introduced. On-demand tooltips will be available on components in the 3D graphics. New style Input grids will be available in the List Dialog…just to name a few.

What are your favorite memories/experiences from previous CAUx?
DM: I’ve delivered both PV Elite and CAESAR II sessions in past CAUs and am always pleased with the relevant questions that delegates raise and also the wide range of knowledge that they have and how willing they are to contribute in these sessions and give their opinions. It is good to see such enthusiasm in these sessions. Naturally, it is also nice to have a pleasant venue which I have been fortunate with in the past.

What are you personally looking forward to during CAUx Express EMIA 2017?
DM: Even though I can’t attend all product presentations/sessions myself, it is nice to be able to access the material afterward to improve my product knowledge and it can be very helpful in future support work. It’s always nice to return to the Netherlands and Leiden, and visit some of the surrounding areas between work engagements. I’m also looking forward to visiting Madrid and, hopefully, getting a taste of some of the local seafood.

L&T-Chiyoda Leverages CAESAR II for Malaysia Refinery Project

L&T-Chiyoda’s Larsen & Toubro Heavy Engineering Division (LTHED) was awarded a US$35 million project to design, manufacture, and supply the reactor-regenerator package for two residue fluid catalytic cracker units at the RAPID refinery project for PETRONAS in Malaysia.

The refinery project involved many complexities including tight deadlines and very high operating temperatures of 800 to 900 degrees Celsius, and pipe ranging from ½ inch to 82 inches in diameter. LTC also had to interpret two ASME piping codes simultaneously.

With CAESAR II, the group could determine material specifications and order early, saving significant time, and quickly check for clashes to decide pipe routing, expediting client approvals, all without a 3D model.

“CAESAR II made analysis extremely simple, time-saving, and cost-effective. It made the design safe and reliable, and without manual errors,” explained Pradeep Darji, lead pipe stress engineer and general manager at LTHED.

AWARD-WINNING PROJECT

LTC received the 2016 CAESAR II Drivers of Success Runner-Up Award for its use of the software. The annual Drivers of Success competition recognizes innovative applications of Hexagon PPM products, impressive project results, and significant benefits from collaboration among disciplines and the integration of the products.

Read the case study.

PRODUCT INDEX:

• CAESAR II

INDUSTRIES SERVED:

• Oil & Gas

Gain practical knowledge at HxGN LOCAL CAUx 2017 EMIA

By Peter van der Weijde
Vice President CADWorx & Analysis Solutions Europe and Africa

“Knowledge is of no value unless put to practice” (Anton Chekhov)

Mr. Chekhov’s statement undoubtedly makes sense – even if you have all the theoretical knowledge of process engineering or pipe stress analysis, its usefulness can be questioned if your knowledge can’t be applied it in the “real-world” of engineering. Often enough, one of the best ways to gain these practical skills is to learn from others, ask questions, and of course, in the end, apply your knowledge at work.

As our goal at CADWorx & Analysis is to continuously provide our clients with real-life project examples in the form of trainings and technical classes, our next event series, HxGN LOCAL CAUx EMIA will offer motivating and advanced plant design and engineering instruction and discussions in Madrid Spain on October 17 and Leiden the Netherlands on October 19.

When joining the events, you will not only learn about the latest developments in the world of Process Engineering & Plant Design, Pipe Stress Analysis & Design, Vessel Analysis and Structural Analysis & Design (only available in Madrid), but will also have a chance to see real-life project examples and discuss with our instructors and your peers. You can view the event agenda here.

I would also like to encourage you to read what David Diehl, Director of Training has to say about the benefits of attending HxGN LOCAL CAUx. Furthermore, you can also take a look at our latest case studies on how L&T-Valdel Succeeds on Offshore Loading Facility with CAESAR II® and Zhejiang Engineering Improves Design with CADWorx.

Wishing you an excellent September!

The Language of Pipe Stress at HxGN LOCAL CAUx 2017

With David Diehl
Director of Training at CADWorx® & Analysis Solutions

Insider blog talked to David Diehl, Director of Training at CADWorx® & Analysis Solutions about his presentation during the upcoming HxGN LOCAL CAUx 2017 EMIA. David will be representing the CAESAR II® team both in in Madrid Spain on October 17 and Leiden the Netherlands on 19th of October 2017.

Hi, David! You will be presenting during the upcoming HxGN LOCAL CAUx 2017 EMIA. Could you give us a little sneak peek to what you will be talking about?
DD: More engineers are now expected to evaluate the response of FRP (or GRE) piping my session titled “Fiberglass-Reinforced Plastic (FRP) Pipe – Modeling and Evaluation, Equipment Load Checks will review FRP component manufacturer and then get into modeling and analysis. I will introduce the different approach used for FRP pipe evaluation and demonstrate how CAESAR II collects and uses model data with a focus on the ISO 14692 piping code.

CAESAR II has always provided a means to evaluate the loads on equipment attached to the piping since, in many cases, equipment loads will govern the piping design. The presentation will review the different approaches used to evaluate this equipment using the standalone processors in CAESAR II and the newer checks included now as part of the piping input model.

One of the basic uses of CAESAR II is to select proper spring hanger supports from vendors catalogs. This session will provide a comprehensive review of the many ways an engineer can control or manipulate the hanger selection process to get the “right” supports for the system.

As Director of Training at CADWorx & Analysis solutions with over 30 years of experience with the piping industry – what are your favorite CAESAR II features? What makes the software so unique?
DD: Favorite feature? That’s like asking a pilot what part of the plane they like the best.

I’ll answer this way - I like the puzzle of routing the pipe to satisfy conflicting goals: providing sufficient stiffness to prevent the systems from collapsing while still adding enough flexibility to reduce fatigue and equipment load. I have always enjoyed system dynamics and CAESAR II does not disappoint here either.

Unique? After 30 years, CAESAR II remains a familiar tool to pipe stress engineers around the world. I respect that fidelity, both in our product and in our user community.

Are there any recent updates to CAESAR II?
DD: Nice segue. We have just released the latest version of CAESAR II in mid-August. Our CAESAR II Product Owner, Stephanie Donovan, presented a webinar entitled “What’s New in CAESAR II 2018”. Watch that.

Would you have any tips for the CAUx Express EMIA 2017 attendees – other presentations they should definitely see?
DD: People interested in CAESAR II will be focused on the CAESAR II track. I see little crossover with other program presentations (e.g., CAESAR II interaction with CADWorx) this year. In general, I suggest attendees interact not only with our speakers but also with the other engineers in the room. Make the most of your day – there’s more to learn here than a few CAESAR II topics.

What are you personally looking forward to during CAUx Express EMIA 2017?
DD: There’s more to life than CAESAR II but it’s pleasant to spend a day with old and new acquaintances who speak the same language – pipe stress and CAESAR II.

Curious to learn more? Visit the event websites to register for the CAUx Express 2017 EMIA.

Save time and money at HxGN LOCAL CAUx EMIA 2017

With Massimiliano Vaccari
Plant Design Engineer at CADWorx^® & Analysis Solutions

Insider blog had a chat with Massimiliano Vaccari, Plant Design Engineer at CADWorx^® & Analysis Solutions to talk about the upcoming HxGN LOCAL CAUx 2017 EMIA. Massimiliano will be presenting both in Madrid Spain on October 17 and Leiden the Netherlands on 19th of October 2017.

Hi Massimiliano! At HxGN LOCAL CAUx 2017 you will be presenting on the topics such as Optimising BricsCAD® to Create CADWorx P&IDs, Models & Deliverables could you give us a sneak peek of your presentations?
MV: Sure! Optimising BricsCAD to Create CADWorx P&IDs, Models & Deliverables will show how easy is, to configure a customized environment focused on customer’s “real world” engineering. Furthermore, by attending you will learn how BricsCAD can help you to save time and especially…money!

As Plant Design Engineer with 13+ years of plant design experience – what are your favorite CADWorx features? What makes the software so unique?
MV: My experience begun using 2D drawings only – for this, every design change had to be done manually, starting from the plant layout until the isometric drawings. CADWorx has positively changed my mind, as all my engineering designs are available in one place! Isometric drawings drawn manually one by one are now just one click away! Automatic deliverables are one of the best features for sure, as they are helping us to save time.

Are there any upcoming/recent updates to CADWorx?
MV: I think that the BricsCAD platform will be key in the future when CADWorx is going to be an even more mature product with BIM and mechanical capabilities as never seen before.

Would you have any tips for the HxGN LOCAL CAUx 2017 attendees – other presentations they should definitely see?
MV: I’m sure that all the sessions will be great, the only difference is what you need to learn! Luckily, all our sessions will be available for the attendees so, don’t worry, just come and join us!

What are you personally looking forward to during CAUx Express EMIA 2017?
MV: I’m looking forward to share my experiences with the attendees as it’s important to understand how CADWorx can be applied to a “real world” engineering.

Curious to learn more? Visit the event websites to learn more and to register for the CAUx Express EMIA 2017.

L&T-Valdel Succeeds on Offshore Loading Facility with CAESAR II

L&T-Valdel (LTV) was awarded a subcontract to design internal turrets for two offshore FPSO facilities. Each turret system includes a 28-meter diameter geo-stationary turntable and a turret access structure (TAS) that revolves around the turntable to enable weathervaning.

The facility has 14,000 meters of piping with diameters of 0.75 to 24 NPS and a thickness of up to 40 mm. The lift weight capacity is 3,300 metric tons for each turntable and 1,500 metric tons for each TAS. The project budget was for 120,000 man-hours. Facing these challenges, LTV chose CAESAR II.

“CAESAR II easily handled the large amount of displacements input, saving us significant time,” explained Vikas Shivalingaiah, technologist at LTV. “We saved more man-hours by using CAESAR II output to quickly identify mismatches between the stress results and pipe model, which enabled faster updates.”

AWARD-WINNING PROJECT

LTV received the 2016 CAESAR II Drivers of Success Runner-Up Award for its use of the software. The annual Drivers of Success competition recognizes innovative applications of Hexagon PPM products, impressive project results, and significant benefits from collaboration among disciplines and the integration of the products.

Read the case study.

PRODUCT INDEX:

• CAESAR II

INDUSTRIES SERVED:

• Offshore

Be Limitless at the HxGN LOCAL CAUx 2017 EMIA Tour

By Peter van der Weijde
Vice President CADWorx & Analysis Solutions Europe and Africa

“Tell me and I forget. Teach and I remember. Involve me and I learn” (Benjamin Franklin)

We have all been through those moments – maybe it was an exceptionally long lecture at the university or a tedious technical training – you tried your best to follow and learn but ended up leaving empty-handed. As Mr. Franklin states above, sharing information is hardly the same thing as enabling learning, and often gets you only so far.

For true learning attendees need to be not merely informed but involved and engaged with. Considering this, our CADWorx & Analysis technical classes aim to create an informal, supportive learning environment where attendees are encouraged to ask their questions, share opinions and discuss best practices. Our next event series, HxGN LOCAL CAUx EMIA offers powerful and advanced plant design and engineering instruction and discussions in Madrid Spain on October 17 and Leiden the Netherlands on October 19.

We’d like to invite you to register for the event to learn more about Process Engineering & Plant Design, Pipe Stress Analysis & Design, Vessel Analysis as well as Structural Analysis & Design*.

The presentation topics will include subjects such as:

• 60 Tips & Tricks in 90 Minutes each on CAESAR II, CADWorx Plant & P&ID
• Basic Principles of Vacuum Design of Vessels
• Transitioning from CADWorx Steel to CADWorx Structure
• Comparison of AutoCAD and BricsCAD in Optimizing BricsCAD to Create CADWorx P&IDs, Models & Deliverables
• Design of structures using GT STRUDL FEA capabilities

You can view the full event agenda here.

For more information about the event, visit the event websites or contact us directly.

*Please note that the GT STRUDL track is only available in Madrid.

HxGN LOCAL CAUx EMIA - EARLY BIRD REGISTRATIONS NOW OPEN

This year's registration for the HxGN LOCAL CAUx 2017 EMIA TOUR are officially opened! Please join our product experts when they stop in Madrid and Leiden this October!

WHY SHOULD YOU JOIN?
You will be able to expand your technical knowledge by learning from the best; invest in your skills and improve your productivity immediately. Our product experts will be traveling to share their numerous years of experience in the process, mechanical and engineering industries with you.

WHAT MAY YOU EXPECT?
The HxGN LOCAL CAUx will feature a variety of sessions among the 3 main tracks Process Engineering & Plant Design, Pipe Stress Analysis & Design, Vessel Analysis, those attending the event in Madrid will have the chance to also join the Structural Analysis & Design track. All attendees will most certainly benefit from a range of presentations that will cover all the main features.

REGISTER NOW & BENEFIT FROM THE EARLY BIRD OFFER!
During the event we will provide all the materials and refreshments, including coffee breaks and lunch. Benefit from the €120 (excluding VAT) early bird rate until August 20th or apply for the group rate (3 or more persons from the same company at the same event).

For more information please visit the HxGN LOCAL CAUx website.

Analysis of Surge problems with CAESAR II and BOSfluids Webinar (introducing the new version 5.4)

with Steve Gillott , European Sales Director, CADWorx & Analysis Solutions

with Chris Bradshaw, Business Development Specialist, CADWorx & Analysis Solutions

with Mark Groen, Senior Engineer, Dynaflow Research Group

Date: Thursday, June 29, 2017
Time: 11:00 AM CEST
Duration: 1 hour
Cost: free eSeminar

DOWNLOAD NOW!

Surge problems in piping systems can have devastating effects on production and safety. The consequences of a surge that is not catered for in the design of a system ranges from pipe clashes, support failures and equipment overload through to pipe rupture. It is much better to prevent this with accurate analysis than cater for the effects after the event which can be extremely costly, cause injury and damage reputation. Using the tight integration between CAESAR II and BOSfluids makes this process quick and efficient.  

DOWNLOAD this Webinar to see a seamless workflow including:

• Importing a CAESAR II model into a BOSfluids 3D model
• The easy creation of boundary conditions for a flow simulation
• Showing/discussing the simulation results – tabular, 2D and 3D
• Exporting the simulation results (load v time) to CAESAR II to perform a dynamic time history stress analysis
• Assessment of the ‘mechanical’ analysis for consequences on code and equipment compliance 

Many companies predict these loads using very conservative ‘hand’ calculations (typically the Joukowsky equation), which assumes instantaneous fluid stop/start effects. This can result in gross over design of supports and/or snubbers which can be very costly. The CAESAR II/BOSfluids interaction makes the process quick, easy and accurate via data sharing and an easy-to-use interface.  

You will also see the new capabilities recently added to BOSfluids Version 5.40.

Speaker bios:

Steve Gillott is the European Sales Director for CADWorx & Analysis Solutions with a background in Pipe Stress Analysis. With over 30 years’ experience within the industry as an analyst, sales manager, pre sales presenter, support engineer, trainer and business development he is able to tap into a large knowledge base. He holds a BSc in Mechanical Engineering and an MBA.

Chris Bradshaw is a Business Development Specialist with over 10 years experience presenting, supporting and training in CAD and analysis solutions as an Application Engineer. With an Engineering Degree, his focus is now on assisting our sales teams across Europe with demonstrations and product information. Chris is a talented and valuable member of the team.

Mark Groen is a senior engineer and software developer at Dynaflow Research Group (DRG). DRG is a firm which specializes in the advanced end of the engineering spectrum with a large focus on the engineering aspects of the petrochemical industry. The experience Mark gained during his work as an engineer on fluid flow related projects he now uses during his work as a developer of the fluid flow simulation software BOSfluids. Next to his work as software developer, he also provides software support for all of the DRG software packages.

 

Visual Vessel Design Webinar: What's New in 2017

with Bjorn Ohm, Technical Director, Intergraph CADWorx & Analysis Solutions

with Chris Bradshaw, Business Development Specialist, Intergraph CADWorx & Analysis Solutions

Date: Thursday, June 22, 2017
Time: 11:00 AM CEST 
Duration: 1 hour
Cost: free eSeminar

DOWNLOAD RECORDING HERE

Join the upcoming Visual Vessel Design webinar and see how you can benefit from these new features, including:
- Update of the PED classification tool to reflect the latest requirements to PED 2014/68/EU;
- New module to EN 13445:2014 Part 8, pressure vessels made of aluminium and aluminium alloys;
- New module to EN 13445:2014 Part 10, pressure vessels made of nickel and nickel alloys;
- Selection of test groups to EN13445;
- External loads on horizontal vessels, graphical presentation of results, moments & shear diagrams;

This webinar will also feature how you can add standard flanges without performing calculations; and how to add multiple drawings/sketches to the design report.

 

Speaker bios:

Bjorn Ohm serves as technical director at Intergraph. For the last 30 years, he has been responsible for the development of VVD. He is responsible for VVD software development, technical support, and training.

Chris Bradshaw is a Business Development Specialist for Intergraph CADWorx & Analysis solutions in Europe, and is responsible for the development of existing accounts and for generating new business.  He has worked with CADWorx, and the analysis solutions – CAESAR II and PV Elite - since 2004, and was previously an Application Engineer responsible for providing pre and post sales technical support, customisation, implementation services and product training, helping clients get the best out of the entire CADWorx suite.

New BricsCAD platform – bringing flexibility to users

As many of you might know, the CADWorx Plant Professional 2017 R1 was released last week. With this new release came significant benefits for the users, one of the biggest being the possibility to now choose to run their projects on either BricsCAD^® or AutoCAD^® platforms.

Insider Blog interviewed Peter van der Weijde, Vice President Intergraph^® CADWorx^® & Analysis Europe and Africa regarding the release and the addition of BricsCAD.

Hi Peter! Could you tell us about the reasons for Intergraph CADWorx & Analysis deciding to include BricsCAD platform to the CADWorx suite?
PvdW: It came down to three main reasons. First, we wanted to provide more flexibility to our users so that they could use the CAD platform that suits their needs the best. Secondly, we wanted to provide full license flexibility for both subscription and perpetual licenses. In addition, we were looking for a cost-effective engine that would enable us to soon invest in cloud technology.

Does this addition impact existing CADWorx users?
PvdW: There is hardly any difference for the user as all the CADWorx commands work 99% the same way on both platforms. There is no need for additional training.

How compatible are AutoCAD and BricsCAD in combination with CADWorx?
PvdW: AutoCAD versions 2014 to 2017 all run on the AutoCAD 2013 DWG format. BricsCAD 17.2 (this is the version that supports CADWorx) is also using the same DWG 2013 format.

This means that any CADWorx DWG file previously created in AutoCAD 2014-2017 can go to BricsCAD 17.2 and vice versa. You could even install CADWorx with the two CAD engines running on one machine and take CADWorx models from AutoCAD to BricsCAD and vice versa.

Does the BricsCAD platform bring additional functionalities?
PvdW: Yes. Bricsys, the company behind BricsCAD, has invested in adding more DWG functionalities to BricsCAD especially in the area of 3D modelling and the cloud.

What benefits do you see this bringing to your customers?
PvdW: If a CADWorx user has a need for solid modeling or architecture, I would recommend him or her to have a look at what BricsCAD offers. For a little more money you have solid modelling capabilities and BIM/Architecture available. This means you don’t need to buy and learn how to use a different CAD platform and you can avoid complicated file conversions as everything is done in a DWG format.

How do you see the position of AutoCAD and BricsCAD as platforms for CADWorx in the future?
PvdW: We will continue to develop and support both CAD platforms giving our users a chance to choose the platform that suits them better.

You can read more about the new CADWorx release here, and find an overview of BricsCAD and AutoCAD functionality here.

PPV Engineering Supports Customer Success in the Food Industry with Intergraph CADWorx Solutions

"CADWorx Plant Professional is an open program and enables easy customization where needed. Especially when it comes to modifications, the software enables tremendous time savings. This is the case particularly when implementing the CADWorx P&ID module and using it together with the plant design,” said Willem Bazuin, owner of PPV Engineering after using Intergraph^® CADWorx^® Plant Professional storage tank project.

Background
PPV Engineering is a consulting and design office specializing in design and analysis of pressure vessels, piping and steel structures for the oil & gas, food, and chemical industries. The company also provides services for mechanical Engineering and project- EPC- and construction management.

For this project, PPV Engineering was contracted by a company in the food industry to fit new product storage tanks into an existing butter-making facility, located in the Netherlands.

Challenges
Originally, the customer was struggling with how to deal with its leftover product from the facility, as disposing this as waste would have been costly and inefficient. If stored in a hygienic manner, the leftover product from the butter factory could be mixed with other food stuffs to create a new product, enabling significant cost savings. The goal of the project was to be able to reuse surplus product and find a hygienic way for storing both the leftover and new product created from it.

Key challenges included the limited space of the existing facility and the difficulty of determining whether the new tanks would fit. As the existing space was limited, PPV Engineering first investigated the possibility to place the new storage tanks partly outside the facility, through the roof. After careful investigation, it was revealed that the food hygiene standards would not permit the surplus product to be stored outside the factory building.

After this became clear, PPV Engineering researched alternative methods to overcome the limited space, and eventually it was decided to raise the roof of the facility by five meters to create additional space.

An example of the new storage tanks, designed in CADWorx Plant Professional.

Realizing Results
First, PPV Engineering and their customer jointly defined and agreed on the scope of the project. Next, the companies executed research to determine the design of the process, the changes that would need to be made to the building structure, and to determine the capacities of the various storage tanks that would need to be installed to support the new food production process.

PPV Engineering executed basic engineering for the project. During the process study, PPV Engineering and the customer agreed that five new tanks were to be fitted into the existing facility consisting of: a product tank with capacity of 30 tons to hold the new product, two raw product tanks each 20 tons, a mixed product tank of 25 tons, and an additives tank of three tons.

Having used the software for several years on a variety of other small projects, Intergraph CADWorx Plant Professional was used for the basic engineering. The first step was to survey the existing facility to determine space available for the new tanks. The customer did not have existing detailed drawings of the plant available. PPV Engineering was informed by their customer that the maximum space available for the new tank installation was approximately 75 m2 in total.

Next, a preliminary design for the installation was created. After approving the installation plan, the customer entered into a bid process to identify an equipment and piping contractor. These offers were used to create an estimate for the budget to be allocated to the project.

Intergraph CADWorx Plant Professional was chosen for the project for several reasons:
•    User friendliness and ease of use enabling faster project execution
•    The efficiency and automation provided by the complimentary CADWorx P&ID module
•    Integration with CAESAR II for pipe stress analysis
•    Affordable pricing and flexible license module

Curious to learn more? Visit our website for more information.